Condensing Appliance Flue Condensate Rate

The condensate a high-efficiency condensing furnace, boiler, or water heater drains.

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Details, formula, and sources

The number that sizes the drain, condensate pump, and neutralizer. Natural gas MAKES water (CH4 -> 2 H2O), ~9.4 lb per therm (100,000 BTU): a 100,000 BTU/hr appliance produces ~9.4 lb/hr of water vapor. A condensing appliance cools the flue below its dew point to recover latent heat, condensing a fraction (~0.8-0.9 at design return temps), so condensate = (input/100,000) x water-per-therm x condensing fraction / 8.34 lb/gal = ~0.96 gph per 100,000 BTU/hr, ~1.5 gph for a 150,000 BTU/hr boiler. The condensate is mildly acidic (pH ~3-5), so codes increasingly require a limestone/marble neutralizer before cast-iron/copper drains or septic, and the drain must be trapped, pitched, and freeze-protected. A sizing aid; the rated condensate output, the plumbing code (drain/trap/neutralizer), and the manufacturer govern.

therms_per_hr = input_btu_hr / 100000; water_produced_lb_hr = therms_per_hr x water_lb_per_therm; condensate_gph = water_produced_lb_hr x condensing_fraction / 8.34. Natural gas produces ~9.4 lb water per therm.

Condensing appliance flue condensate rate from the water of combustion (methane stoichiometry) and the condensing fraction, by name; the appliance's rated condensate output, the local plumbing code (drain, trap, neutralizer), and the manufacturer's instructions govern.

The water-of-combustion stoichiometry (CH4 + 2 O2 -> CO2 + 2 H2O) is public physics; the fuel input, the water per therm, and the condensing fraction are the appliance's operating values.

Estimate. AHJ and licensed professional govern.

Field names used by the API: input_btu_hr, water_lb_per_therm, condensing_fraction, water_produced_lb_hr, condensate_gph

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